To make thin wire the drawers wanted to reduce the cross section as quickly as possible, but there are metallurgical limits on how much can be done in one pass. It’s down to the amount of reduction achievable. This difference goes back to the wire drawing origins of gauge. For example, the difference between 10 and 11ga is 0.0149” while between 35 and 36ga it’s only 0.0008”. In fact were you to graph the numbers you’d see what’s called an “exponential decay curve.” In other words, the difference between successive gauge numbers becomes less as gauge increases. One confusing aspect of gauge is that neither thickness or weight per unit area change by a constant amount as you move from one number to the next. Over time though these were harmonized, bringing about Standard Wire Gauge (SWG) for wire, Manufacturers Standard Gauge (MSG) for steel, and American Wire Gauge (AWG) for nonferrous metals. Instead, each manufacturer developed their own. The easiest way they found to specify sheet thickness was the gauge number system of the wire drawers.īack in the 18 th and 19 th centuries standards were pretty much nonexistent. So, similar to wire, sheet metal could be sold at a weight per unit area, with thinner material weighing less per square foot. Each drawing reduced the diameter, so more drawings meant thinner wire.Īs steelmakers started rolling their product into sheet they found it was easier to measure weight than thickness. This is also why a higher gauge number correlates with thinner material. But just asking for fifteen pounds of wire without specifying the thickness wasn’t very helpful, so the drawers would quote diameter based on the number of draws performed, and this became the gauge. Wire drawers (people who produce wire,) needed a way of quantifying what they were selling, and the easiest method was weight. Using “gauge” as a measure of thickness goes back to the beginning of the industrial revolution. That’s because gauge is derived from weight. While looking at those you might also notice that the conversions are different for metals other than plain steel. You can find a gauge-to-inch conversion table at several places online. Gauge numbers run from 3ga (0.2391” thick,) up to, (or should that be down to?) 38ga (0.0060” thick.) Typically though, most sheet metal folks switch over to talking about plate for thicknesses greater than 10ga or 0.1345”. That way, if we suggest something like switching from 14 to 16ga to tighten a bend radius or save weight, you’ll know what we mean. You should also know about gauge when discussing sheet metal with your friendly Indiana-based metal fabricator. Sheet metal is specified in gauge, so rather than design in fractions of an inch you should really be specifying ga on part prints. Usually a bigger number means there’s more of something but 18 gauge steel is thinner than 16ga, not thicker. Gauge is a dimensionless number sometimes spelled “gage.” and confusingly, it works backwards. ![]() Then we use hands for horses and “gauge,” written as “ga”, for metal. Here in the US we measure in feet and inches, unless we’re talking about the height of horses or the thickness of sheet metal. ![]() Now we’re metal fabricators, not quantum physicists so let’s jump straight to the second one and talk about gauge. Movies about time travel are one, specifying sheet metal thickness in gauge numbers is another.
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